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New Energy Award 2001

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Application Category
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New
energy utilization at Misawa Homes Okayama Factory <Heat utilization
of biomass waste and PV power generation system>
Misawa Techno Co., Ltd.
Misawa Homes Institute of Research and Development Co., Ltd.
| Misawa Homes introduced a
system for utilizing the heat from wood chips and shavings and
sawdust emitted from the company’s prefabricated house
manufacturing plant. The system automatically collects sawdust
and woodchips for generating steam in the wood-chip boiler,
which, through a heat-exchanger, provides 100% of the heat energy
required to run the air-conditioning system in the 37,000 m²
factory. A 14.4kW PV power generation system is installed on
the roof of the factory, and it supplies almost 100% of the
power for lighting in the factory offices. This system was highly
rated for the environmental benefits of the air-conditioning
system that utilizes biomass energy, and for its introduction
in a large-scale factory. |

Automatic sawdust collector
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Sawdust/wood chip boiler |
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Features of equipment, system and facilities
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Environmentally friendly recycled energy
system |
Under the Okayama Prefecture Environmental
Basic Plan and Misawa Homes’ Environmental Declaration,
Misawa Homes introduced a biomass thermal utilization system that
achieved zero emission of wooden waste with the automatic collection
of wood chips, shaving and sawdust, and thermal recycling of the
company’s prefabricated house manufacturing plant, and a PV
power generation system with a view to reducing commercial energy
use, CO2
emission, and waste discharge. The system will achieve annual reductions
of the equivalent of 114.6 kiloliters of heavy oil, or 343 t-c/year
of CO2 emission.
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Thermal recycling of biomass waste |
| • |
Automatic collection of sawdust and woodchips
during timber processing |
| • |
100% of the boiler fuel is biomass waste |
| • |
Line design improved efficiency of sorted
collection |
| • |
Energy saving system using a motion sensitive
automatic collector |
| • |
Thermal utilization for air-conditioning
and the wood panel hot-press process
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Amount of the discharged sawdust |
····· 8,120
m³/year |
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(heavy oil equivalent) |
····· 114.6
kiloliters/year |
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Sawdust collection capacity |
····· 7.5
m³/minute |
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Boiler capacity |
····· Maximum
4,800 kg/hour |
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Steam pressure |
····· 1,764
Mpa |
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Power supply through the PV system |
| • |
100% of the power for office lighting is supplied
by the system |
| • |
Antireflective measure |
| • |
Installation design with a view to promoting
the system’s spread in the region
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Solar cell capacity |
····· 7.2kW
(south side) |
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····· 7.2kW
(north side) |
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Solar cell type |
····· Polycrystalline
silicon |
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